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Bakery Industry Challenges & Solutions
 

Industry Challenges

In the Bakery Industry, speed to market is essential - aggressive product innovation is the key to increased market share and consumer recognition.  Accurate reporting of nutritional information is complicated by the baking process which results in bake loss (water evaporation) and potential vitamin degradation due to the high temperatures of the baking process.


Benefits of ProductVision

The ProductVision Product Development System shortens and streamlines your product development process, resulting in faster time to market.  It automates recipe creation with automatic calculation of all nutritional property and costing information.  Query features allow you to easily find existing recipes that may meet new requirements.  All recipe revisions are automatically maintained.  Product development tasks can be tracked and controlled using Project and Workflow features.  Nutrition labels and ingredient declarations may be created automatically in the program using the entered recipe and ingredient nutritional information. 

Features for Bakery Companies

The System Includes Calculations for Key Bakery Properties
ProductVision accounts for moisture loss encountered during baking in all key property and mass balance calculations, such as product nutritional information.  If desired, you can calculate ingredient Bakers’ %’s to simplify recipe creation and production. 


Links to the Industry Standard ESHA Research Nutritional Database

Through our partnership with ESHA Research, you can access nutritional information for over 26,000 foods contained in the ESHA nutrition database.  Simply locate the ingredients that match yours using ProductVision’s powerful search utilities and copy up to 165 nutrient factors contained in the database.


Calculated Properties Aid in Determination of Allergens and Kosher Status

You can easily track additional product requirements such as Kosher, Allergen content, and country-specific regulations using ProductVision properties.
 

 

           Example Regulatory Properties

 



Allergen Details

The Property detail screen allows you to drill-down to the ingredient level to determine which ingredients, if any, cause an allergen condition.

“What If” Feature Allows You to Quickly Created New Recipes

W
ith ProductVision’s “What-If” analysis tool, you can quickly prototype new products.  You may set a target property or cost value for a product, “float” one or more components, and have the system arrive at the correct composition to meet the target.
 
 

Alternately, a recipe’s composition can be directly edited and ProductVision will recalculate and display the new product properties, such as nutritional values.

Compare Recipes Side-by-Side to Determine the Best Alternative
ProductVision allows you to compare an unlimited number of recipes directly in a spread-sheet view making comparisons of similar products a snap.
 
 

The recipe comparison is “tabbed” to allow you to compare recipe compositions, properties, specifications, ingredient declarations, notes, alerts, and other information directly.  For further study, you can quickly export some or all of the information to Excel.  For ingredients, the ingredient comparison feature may be used similarly.

Create Facts Panels and Ingredient Declarations at the Touch of a Button
ProductVision’s seamlessly integrated Nutrition Label Module automatically creates food nutrition labels and ingredient declarations which comply with the current U.S. NLEA regulations as well as current and pending regulations for Canadian and European Union labels. This greatly reduces the time required to create product labels and guarantees consistency with the recipe.
 

The program calculates and prints the proper nutrient values and percentage of daily values (US label).  It also applies the specific rounding rules for each nutrition value as specified in the regulations and automatically reports nutrients that are “not a significant source” in the lower part of the facts panel.   The Ingredient Declaration includes features for ingredient reconstitution (for dry ingredients) and ingredient grouping (ex. “Vegetable Oils” for corn oil, canola oil, etc.) to ensure that your declaration is properly formatted.

Single Source for Product Information

ProductVision eliminates the need for multiple systems (spreadsheets, databases, additional software packages) to maintain product recipe, nutritional, specification and costing information. ProductVision gives the user a single source of information. With ProductVision there is one database which holds all information concerning ingredients and recipes, and that same integrated system handles the automatic calculation of product properties, costs, nutrition "Facts" labels and ingredient statements.  Product Developers have access to information from their peers throughout the company, thus food scientists work together as a team.

ProductVision Includes Extensive Reporting
ProductVision has many standard reports which allow you to view your ingredient, recipe composition and property information, as well as allowing you to create your own custom reports using our HTML reporting tool.
The ProductVision Product Development System dramatically reduces the time traditionally required for development of new or improved products. ProductVision provides the tools necessary to manage all aspects of new product creation from recipe development to packaging and manufacturing requirements.
 

Standard Formula Master Report

 

Example User Created Report

Some ProductVision Users in the Bakery Industry Include:

Awrey Bakeries
George Weston Bakeries, Inc.
Bama Companies
Bimbo Bakeries USA
D.F. Stauffer Biscuit Co. Inc.
Nation Pizza Products
Sara Lee Bakery Group


Modules Used in the Bakery Industry Include:

Formula Management
Auditing
Data Transfer
Nutrition Labeling
Nutrition Database

Projects
Workflow
Testing
Samples
Formula Design
OLE Automation/Events

 

ProductVision® is a trademark of Advanced Software Designs