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Dairy Industry Challenges & Solutions
 

Industry Challenges

Consumer concerns about nutrition and healthy eating make it essential to constantly develop new and improved products.  Thus, speed to market is vital for Dairy companies. 


Benefits of ProductVision

The ProductVision Product Development System shortens and streamlines your product development process, resulting in faster time to market.  It automates recipe creation with automatic calculation of all nutritional property and costing information.  Query features allow you to easily find existing recipes that may meet new requirements.  All recipe revisions are automatically maintained.  Recipe development tasks for frozen desserts are greatly aided by using the tools contained in the Ice Cream ModuleProduct development tasks can be tracked and controlled using Project and Workflow features.  Nutrition labels and ingredient declarations may be created automatically in the program using the entered recipe and ingredient nutritional information. 

Features for Dairy Companies

The System Includes Calculations for Key Dairy Properties
ProductVision includes entry and calculation of dairy properties including Butterfat %, MSNF %, Solids %, Whey %and other important product attributes.   


Accelerate Ice Cream Creation in the Mix Spreadsheet

ProductVision’s exclusive Mix Spreadsheet automates the creation of mixes for ice cream, ice milk, frozen yogurt, water ices and other frozen mixes.
 
 

Simply enter your desired product properties, such as butterfat %, MSNF %, etc. and the program calculates the product composition necessary to meet your requirements.  ProductVision automatically detects which solver to use for the recipe based upon the ingredients contained in the product.

Automated Novelty Editor Simplifies Recipe Development for Bars, Cones, Pushups and other Novelties

Once you have developed your mixes using the Mix Spreadsheet, you may use the Ice Cream Editor to simplify the calculations required when using your mixes in products, including finished ice creams and novelties.

 
 

Example Neapolitan Ice Cream (3 mixes)

For ice creams, the Ice Cream Editor automatically varies mix Overrun %(s) as necessary to meet a desired product density.  For novelties, the editor calculates the mix Overrun % to meet a desired product size, for example, 4 fluid ounces.

Determine the Freeze Point for the Current Recipe

Using ProductVision's flexible user-defined properties, you can easily display a freeze point curve for a product based upon the recipe's composition (Butterfat, Total Solids, Sugar Concentration and type).
 
 

Links to the Industry Standard ESHA Research Nutritional Database
Through our partnership with ESHA Research, you can access nutritional information for over 26,000 foods contained in the ESHA nutrition database.  Simply locate the ingredients that match yours using ProductVision’s powerful search utilities and copy up to 165 nutrient factors contained in the database.


Calculated Properties Aid in Determination of Allergens and Kosher Status

You can easily track additional product requirements such as Kosher, Allergen content, and country-specific regulations using ProductVision properties.
 

Example Regulatory Properties

 


 

Egg Allergen Details

The Property detail screen allows you to drill-down to the ingredient level to determine which ingredients, if any, cause an allergen condition.

“What If” Feature Allows You to Quickly Created New Recipes

W
ith ProductVision’s “What-If” analysis tool, you can quickly prototype new products.  You may set a target property or cost value for a product, “float” one or more components, and have the system arrive at the correct composition to meet the target.

 
 

Alternately, a product’s composition can be directly edited and ProductVision will recalculate and display the new product properties, such as nutritional values.

Compare Recipes Side-by-Side to Determine the Best Alternative
ProductVision allows you to compare an unlimited number of recipes directly in a spread-sheet view making comparisons of similar products a snap.
 
 

The recipe comparison is “tabbed” to allow you to compare recipe compositions, properties, specifications, ingredient declarations, notes, alerts, and other information directly.  For further study, you can quickly export some or all of the information to Excel.  For ingredients, the ingredient comparison feature may be used similarly.

Create Facts Panels and Ingredient Declarations at the Touch of a Button
ProductVision’s seamlessly integrated Nutrition Label Module automatically creates food nutrition labels and ingredient declarations which comply with the current U.S. NLEA regulations as well as current and pending regulations for Canadian and European Union labels. This greatly reduces the time required to create product labels and guarantees consistency with the recipe.
 
 

The program calculates and prints the proper nutrient values and percentage of daily values (US label).  It also applies the specific rounding rules for each nutrition value as specified in the regulations and automatically reports nutrients that are “not a significant source” in the lower part of the facts panel.   The Ingredient Declaration includes features for ingredient reconstitution (for dry ingredients) and ingredient grouping (ex. “Vegetable Oils” for corn oil, canola oil, etc.) to ensure that your declaration is properly formatted.

Single Source for Product Information

ProductVision eliminates the need for multiple systems (spreadsheets, databases, additional software packages) to maintain product recipe, nutritional, specification and costing information. ProductVision gives the user a single source of information. With ProductVision there is one database which holds all information concerning ingredients and recipes, and that same integrated system handles the automatic calculation of product properties, costs, nutrition "Facts" labels and ingredient statements.  Product Developers have access to information from their peers throughout the company, thus food scientists work together as a team.

ProductVision Includes Extensive Reporting
ProductVision has many standard reports which allow you to view your ingredient, recipe composition and property information, as well as allowing you to create your own custom reports using our HTML reporting tool.
The ProductVision Product Development System dramatically reduces the time traditionally required for development of new or improved products. ProductVision provides the tools necessary to manage all aspects of new product creation from recipe development to packaging and manufacturing requirements.
 

Standard Formula Master Report

 

Example User Created Report

Some ProductVision Users in the Dairy Industry Include:

Dreyer's Grand Ice Cream
Nestlé

Modules Used in the Dairy Industry Include:

Formula Management
Ice Cream
Auditing
Data Transfer
Nutrition Labeling
Nutrition Database

Projects
Workflow
Samples
Testing
Formula Design
OLE Automation/Events

 

ProductVision® is a trademark of Advanced Software Designs